TM300A Plasma Cutting Controller

* This is a Plasma/Flame Intergrate CNC Cutting Controller.
* Based on ARM9+FPGA high performance processor .Max speed is 30m/min.
* This controller has a strong anti-interference capacity and can compatiable with most of Plasma power supply .
* TM300A support Fastcam,Art-cam etc CNC post softwares.

1)  ARM9 high-speed Microprocessor and super large programmable FPGA

2)  Real time multitask control technology and hardware interpolation technology

3)  10.4 Inch real color display screen, Friendly and easily operation interface

4)  Supporting multi language display

5)  All Photovoltaic isolation control, super large anti-interface ability

6)  Large storage space process file: 64M, demand complicated/large program running and processing

7)  Plasma /flame controller can control 2 step/servo motor , Also support 2 extra axis synchronization for

     gantry type machine

8)  Graphic library: 24 graphs, convenient for customer fast cutting 
     Graphic real time modification function,  supporting figure rotation, correction and mirror ,array etc

9)  Support  preheating, perforating, automatic corner acceleration and deceleration

10)  Break point recovery function

11)  USB communication , directly read file by U disk

12)  support most of CAM software ,like STARCAM     ,IBE   ,  FASTCAM


Plasma Cuting Contoller- TM200A

* This is a Plasma/Flame Intergrate CNC Cutting Controller.
* Based on ARM9+FPGA high performance processor .Max speed is 30m/min.
* This controller has a strong anti-interference capacity and can compatiable with most of Plasma power supply .
* TM200A support Fastcam,Art-cam etc CNC post softwares.

1) ARM9 high-speed Microprocessor and super large programmable FPGA
2) Real time multitask control technology and hardware interpolation technology
3) 7 Inch real color display screen, Friendly and easily operation interface
4) Supporting multi language display
5) All Photovoltaic isolation control, super large anti-interface ability
6) Large storage space process file: 64M, demand complicated/large program running and processing
7) Plasma /flame controller can control 2 step/servo motor , Also support 2 extra axis synchronization for gantry type machine
8) Graphic library: 24 graphs, convenient for customer fast cutting :- Graphic real time modification function, supporting figure rotation, correction and mirror ,array etc
9) Support preheating, perforating, automatic corner acceleration and deceleration
10) Break point recovery function
11) USB communication , directly read file by U disk
12) support most of CAM software ,like STARCAM ,IBE , FASTCAM


Portable CNC Plasma Cutting Controller- SF2100S

High anti interference 3 axis CNC Plasma cutting machine controller
Power Request : AC220V 50/60Hz
Power Dissipation : <10W
Work Temperature : 0°C-60°C
Storage Temperature : -20°C-80°C
Work Humidity : 20%-95%
Storage Humidity : 0%-95%

  • ARM9 high-speed Microprocessor and super large programmable FPGA
  • Real time multitask control technology and hardware interpolation technology
  • 7 Inch real color display screen, Friendly and easily operation interface,
  • Supporting multi language display;
  • All Photovoltaic isolation control, super large anti-interface ability;
  • Large storage space process file: 64M, demand complicated/large program running and processing
  • Plasma /flame controller can control 2 step/servo motor , Also support 2 extra axis synchronization for gantry type machine
  • Graphic library: 24 graphs, convenient for customer fast cutting ;
  • Graphic real time modification function,  supporting figure rotation, correction and mirror ,array etc;
  • Support  preheating, perforating, automatic corner acceleration and deceleration ;
  • Break point recovery function
  • USB communication , directly read file by U disk
  • support most of CAM software ,like STARCAM     ,IBE   ,  FASTCAM

 

Power Request

AC220V 50/60Hz

Power Dissipation

<10W

Work Temperature

0°C-60°C

Storage Temperature

-20°C-80°C

Work Humidity

20%-95%

Storage Humidity

0%-95%

Digital Input:
  • Channel: 14 ,All Photovoltaic isolation
  • Input Voltage: 5-24V DC
  • High Level>4.5V
  • Low Level<1.0V
  • Isolation voltage: 2500V DC
Pulse output:
  • Channel: 4 Axis Pulse, 4 axis direction, All photovoltaicisolation
  • Maximum pulse frequency: 2MHz
  • Output type: 5Vdifferential output
  • Output mode: Pulse +direction or pulse + pulse
Digital Output:
  • Output Channel: 16, All photovoltaic isolation
  • Output type: NPN open-collectorout put 12-24V DC, Max current 100mA

CNC Oxygen flame Plasma Cutting Controller-SF2300S

SF2300S Original cutting system support THC CNC Plasma cutting machine
Oxygen flame Plasma Cutting machine controller for CNC gantry machinery

  • ARM9 high-speed Microprocessor and super large programmable FPGA
  • Real time multitask control technology and hardware interpolation technology
  • 10.4" Inch real color display screen, Friendly and easily operation interface,
  • Supporting multi language display;
  • All Photovoltaic isolation control, super large anti-interface ability;
  • Large storage space process file: 64M, demand complicated/large program running and processing
  • Plasma /flame controller can control 2 step/servo motor , Also support 2 extra axis synchronization for gantry type machine
  • Graphic library:  convenient for customer fast cutting ;
  • Graphic real time modification function, supporting figure rotation, correction and mirror ,array etc;
  • Support preheating, perforating, automatic corner acceleration and deceleration ;
  • Break point recovery function
  • USB communication , directly read file by U disk
  • support most of CAM software ,like STARCAM  , FASTCAM


Digital Input:

  • Channel: 14 ,All Photovoltaic isolation
  • Input Voltage: 5-24V DC
  • High Level>4.5V
  • Low Level<1.0V
  • Isolation voltage: 2500V DC
Pulse output:
  • Channel: 4 Axis Pulse, 4 axis direction, All photovoltaicisolation(X  Y axis  and X2 Y2 axis)
  • Maximum pulse frequency: 2MHz
  • Output type: 5Vdifferential output
  • Output mode: Pulse +direction or pulse + pulse
Digital Output:
  • Output Channel: 16, All photovoltaic isolation
  • Output type: NPN open-collectorout put 12-24V DC, Max current 100mA

4 Axis Turning Controller-2000 Series

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Size: Unique
Colors Red, Blue
Material 100% Leather
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Capacitive Torch Height Controller- CHC200

Torch Height Controller for CO2/YAG laser and Plasma /Flame Cutting Machine.
It is the newest cap THC we designed for flame cutting, stand alone type, support any cnc controller, widely used by almost China manufacturers, include Koike China, Messer China, AMG...etc. It works with AC24V or DC24V, support DC 24V motor below 100A.

Advantages:

  • Comparing to CHC-200D, CHC-200F has new features as follow,
  • 1, Increased more indicators to shows different states of THC.
  • 2, Output of collision-alarm, which is optical isolation output from THC, can be sent to CNC’s Alarm input to freeze machine’s move. This signal is effective on both manual/auto mode. The max output is 200mA, capable to drive most relays.
  • 3, Anti-collision function. On manual/auto mode, when metal or low-conductive item like hand touches sensor ring, THC would send out collision signal and lift torch up until no collision exist.
  • 4, When HF cable is disconnected or weakly connected, it would be indicated on the disconnection indicator. So
  • after installation of HF cable, just shake the HF cable, the connection will be showed by the indicator.
  • 5, Sensitive and Accuracy is increased 100%.
  • 6, CHC200E uses digital logic control circuit for logic control, greatly improved anti-interference performance.

Power supply: AC24V +/- 10%, 50Hz/60Hz;
DC motor used on lifter: DC24V;
Output current: 1A-4A, max: 100W
Work temperature: THC-10~60 degrees; HF cable: -10~ 200 degrees; Sensor parts: -10~350 degrees
Accuracy: +/- 0.1mm (matters with lifter design);
Auto height range: from cutting material surface 1mm-20mm
HF-cable: 200mm~1300mm
Product size as figure  L*W*H: 176mm * 105mm * 50mm

Arc THC for Plasma Cutting Machine- XPTHC-4H

Stand Alone Arc Voltage Torch Height Controller,XPTHC-4H is updated model for XPTHC-4, it adds two potentiometers on panel, used more conveniently when set voltage and IHS height. Other functions are same as before.

XPTHC-4 is the newest design THC, special for portable CNC cutting machine and small bench type machine, with 32 ARM processors, and analogous circuit height control together.
Feature:

  • 1, installation: user could install the THC’s operation panel on the work interface, or install it at the convenient operation place. Install the main body at a suitable station.
  • 2, height controller: could change the auto cutting height at any time
  • 3, two modes of the setting arc volt:
  • A, Setting arc volt mode: set the setting arc volt on the operation panel, let the THC work on the setting arc volt status. It’s the traditional work way.
  • B, sampling arc volt is the setting arc volt: when the THC control the torch finish the HIS and plasma start, and CNC controller open the AUTO signal to THC, and THC will test the arc value as the setting arc when at beginning the AUTO status. It’s suitable for some small plasma.
  • 4, High Sensitivity: adjusting the THC’s sensitivity, could realize the arc volt change 1V, the arc voltage output will change 1.5V~4V, and don’t occur the vibration. So the lifter’s start voltage is closed related to the THC’s sensitivity, Our lifter’s start voltage is 1.5V ~2V.
  • 5, Good stable: XPTHC-4 has 5 sets isolation power inside, to realize the I/O isolation; sampling arc volt isolation; drive isolation; and control isolation.

Specification:

  • Working voltage: AC24V+10%, 50Hz/60Hz or DC24V±20%;
  • Adapter motor: DC24V DC motor, up to 25W;
  • Drive mode: PWM (pulse width modulation mode);
  • Output current: 0.1A-1A;
  • Working temperature: height adjuster -10∽60°C;
  • Initial positioning mode: switch initial positioning & proximity switch initial positioning;
  • Run transmission mode: Detect arc voltage enable output, 200mA optocoupler OC gate output.
  • Partial voltage ratio: external 50:1 non-isolated partial pressure; internal 1:1 isolation voltage divider.
  • Accuracy: ±1V∽±3V, related to the user's motor and the structure of the lifter;
  • Adaptable torch lifting speed: 1 m / min ∽ 3 m / min (contact the supplier for this speed);
  • Set the arc voltage range: 50V ∽ 250V,
  • Overload protection mode: PWM speed regulation, current feedback;
  • Maximum cutting tracking test speed: 12000mm/min (related to the motor starting voltage and speed of the user's lifting body and sensitivity setting).

Stand Alone Arc Voltage THC-XPTHC100-III

1. Newest plasma torch height control
2. Support all CNC controllers, plasma cutters on market.
New feartures
1. Better operation, new operation panel design.
2. Added Dynamic Pierce, protect torch retaining cap.
3. Better anti-interference design.
4. Better work stability.

New Feartures

  • 1. Better operation, new operation panel design.
  • 2. Added Dynamic Pierce, protect torch retaining cap.
  • 3. Better anti-interference design.
  • 4. Better work stability.
  • A. Auto Initial Height Sensing(IHS)
    Torch Retaining Cap IHS and Proximity Switch IHS (NPN and PNP), Proximity Switch IHS is backup for Torch Retaining Cap IHS for cutting dirty/rusty workpiece, needing the Anti-Collision Fixture designed by HYD (optional ).
  • B. Torch Anti-Collision Function
    We designed Touch-Up circuit for Anti-Collision Function. No matter it is on Auto Control Model or Manual Control Model, when torch head touches the workpiece, THC would automatically lift torch up to IHS height. So with XPTHC-100, even in Manual Control Model, user doesn’t need to worry about torch head crashing.
  • C. Freeze Auto Height Control on Corner Signal
    XPTHC-100 can recognize Corner Signal from CNC and freeze Auto Control Model on receiving this signal, protect torch on voltage spikes (Corner Turning, Kerf Crossing) effectively.
  • D. Set Pierce Time
  • Set the Button (Set PIERE) to set Pierce Time.
  • E. Manual Operation
  • Many functions can be Manually operated on THC Operation Panel such as setting Auto/Manual, Up and Down, testing of IHS and Arc Start….etc
  • F. Arc Voltage Divide
    Isolation Voltage Divide detection, the Voltage Divide ratio is 100:1/50:1. And XPTHC-100 supports different HF plasma.

XPTHC height controller is designed for flame, plasma cutting machine development and design of the torch height automatic control device. Automatic height adjustment device combines the capacitor detection, arc voltage detection, stepper motor height control, high precision screw linear guide mechanical transmission of various parts, the use of micro-single-chip computer control, in the automatic calibration function with the direct display torch height. automatic height adjustment device has a very good hardware reliability. Shell selected sealed anti-interference waterproof and moisture-proof aluminum box design, especially for flame cutting, plasma cutting high temperature, high electromagnetic interference harsh environment. Simple interface control, suitable for all flame cutting, plasma cutting CNC system can also be used alone. Height controller is easy to use, easy debugging, low price, adhering to the characteristics of Staud products has always been "imported performance, domestic prices." Welding and cutting equipment manufacturers is the ideal matching products.

Technical Data
Model:XPTHC-100
Dimensions(L*W*H):320*260*90mm
Supply voltage:AC24V±10% 50Hz/60Hz
Lifting motor:DC24V DC motor
Drive Method:PWM (pulse width modulation)
Output current:1A~4A, the maximum is 6A
Output power:100W
Working temperature:(torch height controller)-10℃~60℃
Initial height sensing:Torch Retaining Cap IHS and Proximity Switch IHS
Voltage divide ratio: 100:1
Accuracy:±1V~±3V (adjustable by user)
Lifting Speed:500 m/min~4000m/min adjustable by user,over 4000m/min available.)


Remote Controller for CNC Flame Plasma Cutting machine

Suitable for SF-2100S/SF-2300S/SF-2100C flame plasma cutting

1. Full operation button function interface, easy to adjust cutting state before and after processing.
2. Over 20 meters of control distance, anti-interference co-frequency encryption.
3. Adopt 2.4GHz RF transmission technology.
4. 23 function keys start, pause, rewind, perforation, gas, total off, forward, arc start, height increase, torch lift, acceleration and deceleration, slow speed / high speed, 8 direction keys


Plasma Torch Lifter

MODELS

  • TAC-100-DC24V-G - 100MM
  • TAC-130-DC24V-G - 130MM
  • TAC-150-DC24V-G - 150MM
  • TAC-200-DC24V-G - 200MM

The flame/plasma cutting machine Z-axis torch lifter is driven by DC gear motor to lift the torch up & down. The most important part of the device, which is to keep the machine's cutting accuracy and to support plasma arc positioning function, is equipped with NPN proximity switches. The lifter's machenical movement part is made of Taiwan TBI ballscrew or 304 stainless steel, standard linear shaft(SFC) & linear slider on the ends; torch clamper/holder is made of bearing steel, and fasterned by linear sliders, which is to ensure the lifter movement's stability & verticality. Convenient to install, work simple, improving the work efficiency.

TAC-100-DC24V-G
Stroke: 100mm.
Working Speed: about 1600mm/min.
Torch clamp included(torch size: 12-38mm)
Movement shaft material: 25mm TBI-1605 ball screw.
Aluminum box: 10mm body & 8mm covers, primary molding, unique integration aluminum alloy, to avoid the jitter arc breaking problem during the cutting process.
Built-in plasma arc positioning function (default shipping model: NO contact 2 wires)
Working Voltage: DC24V-20W.
Net weight: about 3kg.
Loading ability: 3.0 kg.
Aviation Plug Wiring
Pin 1--D+ (Motor +)
Pin 2--D- (Motor -)
Pin 3--Zero(Initial positioning Output)
Pin 4--Com(Initial positioning Output)

TAC-130-DC24V-G
Stroke: 130mm.
Working Speed: about 2000mm/min.
Torch clamp included(torch size: 12-38mm)
Movement shaft material: 25mm TBI-1605 ball screw.
Aluminum box: 10mm body & 8mm covers, primary molding, unique integration aluminum alloy, to avoid the jitter arc breaking problem during the cutting process.
Built-in plasma arc positioning function (default shipping model: NO contact 2 wires)
Working Voltage: DC24V-20W.
Net weight: about 3kg.
Loading ability: 10.0 kg.
Aviation Plug Wiring
Pin 1--D+ (Motor +)
Pin 2--D- (Motor -)
Pin 3--Zero(Initial positioning Output)
Pin 4--Com(Initial positioning Output)

TAC-150-DC24V-G
Stroke: 150mm.
Working Speed: about 2000mm/min.
Torch clamp included(torch size: 12-38mm)
Movement shaft material: 25mm TBI-1605 ball screw.
Aluminum box: 10mm body & 8mm covers, primary molding, unique integration aluminum alloy, to avoid the jitter arc breaking problem during the cutting process.
Built-in plasma arc positioning function (default shipping model: NO contact 2 wires)
Working Voltage: DC24V-20W.
Net weight: about 5kg.
Loading ability: 10.0 kg.
Aviation Plug Wiring
Pin 1--D+ (Motor +)
Pin 2--D- (Motor -)
Pin 3--Zero(Initial positioning Output)
Pin 4--Com(Initial positioning Output)

TAC-200-DC24V-G
Stroke: 200mm.
Working Speed: about 2000mm/min.
Torch clamp included(torch size: 12-38mm)
Movement shaft material: 25mm TBI-1605 ball screw.
Aluminum box: 10mm body & 8mm covers, primary molding, unique integration aluminum alloy, to avoid the jitter arc breaking problem during the cutting process.
Built-in plasma arc positioning function (default shipping model: NO contact 2 wires)
Working Voltage: DC24V-20W.
Net weight: about 6.5kg.
Loading ability: 10.0 kg.
Aviation Plug Wiring
Pin 1--D+ (Motor +)
Pin 2--D- (Motor -)
Pin 3--Zero(Initial positioning Output)
Pin 4--Com(Initial positioning Output)


High Speed CNC Plasma Power Source

MODELS

  • LGK-70IGBT
  • LGK-105IGBT
  • LGK-120IGBT
  • LGJ-160IGBT
  • LGK-200IGBT
  • LGK-300IGBT
  • LGK-400IGBT
  • MSW-10L

LGK series inverter type air plasma cutting machine is new design of metal processing equipment, Insulated gate high power transistor IGBT and pulse width modulation (PWM) soft switching technology are used to design and manufacture.
The cutting machine can cut all metal items, especially suitable for "flame cutting", It can not achieve high alloy steel and non-ferrous metals. The series of power source have reasonable static and external characteristics, and also have good dynamic characteristics, With high frequency arc starting function .Widely used in all kinds of machine manufacturing industry.

Main Features The arc energy is highly concentrated, with good stability and strong cutting force
Cutting speed (3-5 times of gas cutting)
Cutting costs are low
Incision stenosis. Clean and tidy; close to vertical.
Small deformation of workpiece
The cutting current is adjustable continuously
Easy arc setting
The operation is very convenient
Light weight, small size, easy to move
High efficiency, high power factor, it is a kind of energy saving equipment.
Low noise and strong adaptability
Has two functions of self-locking and non self locking, adapt to the length of slot without requirement, can reduce the labor intensity of workers.
Easy to form cutting equipment

ModelLGK-70IGBTLGK-105IGBTLGK-120IGBTLGK-160IGBTLGK-200IGBTLGK-300IGBTLGK-400IGBT
Rated input
voltage
3~380V/50HZ
Rated input
capacity
15.6KVA17.8KVA22.4KVA32.2KVA46.5KVA65.4KVA 
Rated
Output current
70A105A120A160A200A300A 
Rated
output voltage
100V120V128V144V160V200V 
Rated load
sustainability
100%100%100%100%100%100% 
No-load
voltage
300VDC300VDC300VDC315VDC315VDC380VDC 
Regulating
rangeof current
30~70A30~150A30~120A30~160A30~200A30~300A 
High quality
cuttingthickness
0.3-12mm0.3-16mm0.3-20mm0.3-25mm1-35mm1-45mm 
Maximum
cuttingthickness
20mm25mm30mm35mm45mm55mm 
Use of
plasma gas
compressed
air
compressed
air
compressed
air
compressed
air
compressed
air
compressed
air
 
Working gas
pressure
0.4~0.6MPa0.4~0.6MPa0.4~0.6MPa0.4~0.6MPa0.4~0.6MPa0.4~0.6MPa 
The cooling
method of
cutting torch
air-cooledair-cooledair-cooledair-cooled/
water-cooling
air-cooled/
water-cooling
air-cooled/
water-cooling
 
Arc ignition
mode
Non contact mode
Insulation
grade
F
Shell protection
grade